COOLING TOWERS
Ernfx Cooling Tower is a pioneer in designing manufacturing & supply of RCC/Timber/ FRP cooling Towers. We render full services and support to the cooling tower installation
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COUNTER FLOW COOLING TOWER
In a counterflow cooling tower, the air enters the tower via dedicated openings located below fill level. The air the space underneath the fill (called rain zone), then changes direction and enters the fill vertically, upwards, where it flows counter to the direction of the water that is falling (and not perpendicular thereto). The air inlet location in a counterflow cooling tower create a plenum underneath the fill (following the air louvers), as well as a plenum over the fill, between the fan deck and the drifteliminator layer.
CROSS FLOW COOLING TOWER
In crossflow cooling towers, the water flows freely into the distribution basin (hot water basin) located in the upper part of the tower. At the bottom of the distribution basin are holes wherein nozzles are installed that distribute the water onto the fill located beneath them. The water flows onto the fill and is cooled by the surrounding air, which is forced by the fan into the tower itself. The air, as a fore mentoned, flows horizontally perpendicular to the cooled water. The fill type, its depth, and its height determine the degree to which the water is cooled.
FRP COOLING TOWER
FRP Cooling Towers casing is manufactured from fiberglass reinforced plastic (FRP) so it is called FRP Cooling Tower which is highly corrosion resistant and gives sufficient structural strength, to withstand high wind velocity and vibration.
Ernfax offers Pultruded FRP Cooling Towers which are designed using Pultruded FRP Sections. These Sections are manufactured using a Mechanized Process Called Pultrusion. Pultrusion uses the extrusion Principle of Producing, having constant cross section to give strength. Ernfx offers fiberglass pultruded main structure in induced draft counter flow cooling towers.
COOLING TOWER SPARES
GEAR BOXES
We offer the best quality of Cooling Tower Gear Boxes at leading market prices to our esteemed clients. These gear boxes are manufactured stringently as per industry-specified standards of quality. These gear boxes are easy to install and have low maintenance needs.
Ernfx gearbox in single / double reduction are intened to satisfy characteristic requirements and conditions encountered in cooling tower applications. These are designed as direct replacements for the equivalent models & ratios in terms of critical mounting dimensions.
The following table gives the available reduction ratios:
FRP FAN
Our products include highly qualitative Cooling Tower Fan. These fans are manufactured strictly as per industrial quality guidelines at our modern production facility. These tower fans facilitate easy and hassle-free installation and maintenance. These fans are installed in cooling towers for the purpose of air circulation as well as to bring down the temperature of the air present inside. These fans are durable and boast of an efficient service life. These fans are manufactured strictly as per industrial quality guidelines at our modern production facility. These tower fans facilitate easy and hassle-free installation and maintenance.
FRP FAN CYLINDER
Fan cylinders are crucial components for protecting fan blades, minimizing sound and vibration, and facilitating optimal fan performance across all cooling tower applications. Fabricated of fiberglass composite, Ernfx rigid cylinders withstand wind loads, as well as extreme temperature and humidity conditions faced inside and outside of the tower. They also support safe work practices by protecting maintenance personnel from fans in operation.
COOLING TOWER SPARES
DRIVE SHAFT & COMPONENTS
You can rule out regular inspections and maintenance of Ernfx drive shafts, which require no lubrication and are built for long service live in any industrial application. They cover the entire spectrum of horsepower transmission through 375 horsepower.
Single piece fully floating type design
Non-lubricated flexible couplings
Dynamically balanced to ensure smooth operation
Tube and flanges available in galvanized steel, stainless steel and composite carbon fibre construction
Coupling available in ductile iron & stainless steel construction
SPRAY NOZZLE & COMPONENTS
We are one of the leading organizations for providing Cooling Tower Nozzles in the market. These nozzles are used widely in the cooling towers for the unobstructed flow of cool air. These are developed with new technology and standard quality components to augment their strength and long life.
Uniform distribution of water is crucial to maintain cooling tower efficiency.
Ernfax provides spiral spray nozzles made of inert polypropylene plastic to ensure hot water distribution is uniform over the fill pack. These nozzles are high-temperature resistant and have a non-clogging design. Removing and replacing them is relatively simple and does not demand any downtime.
FLOW CONTROL VALVE
We have long years of experience and competency for providing flow Control Valves in the market that are highly demanded and used for various industrial applications.
The skilled professionals develop these valves with the help of latest technology and quality components.
These are energy efficient and modern designed valves help clients in achieving their aim of cost-cutting.
Ernfx flow control valves are available in 6ʺ, 8ʺ,10ʺ,12ʺ,14ʺ,16ʺ,18ʺ and 20ʺ flange diameter sizes.
COOLING TOWER SPARES
DRIFT ELIMINATOR
Offered drift eliminators are designed to remove entrained particles from air steam efficiently, with minimum pressure drop, thereby reducing the fan power requirement when the air passes through the Eliminator. Our drift eliminators are available on different specifications according to the needs of customers. These capture water droplets entrapped in the air stream that otherwise would be lost to the atmosphere. PVC Drift Eliminator – Double pass PVC Module and Strips.
Our clients can receive the offered drift eliminators at reasonable market price.
SPLASH TYPE FILL
We are engaged in offering a huge gamut of PVC Fills. Our standard fill is constructed of a honeycombed PVC film. This honeycomb construction ensures even water distribution and high efficiency water to air heat transfer. The PVC fill shall withstand a maximum inlet water temperature of 55°C. Cooling Tower PVC Fills Honeycomb Shape: Biological Treatment of waste water has undergone a paradigm change with the advent of high efficiency plastic media. Working on the Principle of the higher surface area within the given volume. Plastic media such as Ernfx cooling towers bio media have result in highly efficient and compact treatment systems both aerobic and anaerobic. The structured media aids uniform growth of biological film on media surface.
Microorganism growth on the media converts the organic waste into a ‘removable’ in organic biomass.
FILL SUPPORT GRIDS
SS support grids are made of stainless steel wire. It is designed to keep fill splash bars horizontal and also to take load of water as well as fill during operation. It is available for treated timber splash bars or PVC rectangular splash bars, PVC V type splash bars fills.
Salient Features:
Excellent corrosion and chemical resistance with high tensile strength to sustain varying live and dead loads due to change in moisture content at different temperatures.
COOLING TOWER SERVICES
REPAIR & MAINTENANCE
With the help of our experienced professionals from the industry who hold expertise in flawlessly carrying out associated repair and maintenance tasks we are ready to provide prompt assistance to any industrial cooling tower repair/maintenance requirements. The team’s extensive experience in field of cooling tower repairs including of all makes and models like Counterflow, Crossflow, Gear box servicing with load testing, Fan static balancing, Drive shaft dynamic balancing as well as support of genuine quality tested components ensures flawless functioning of these towers.
INSPECTION SERVICES
Use these instructions to perform a thorough inspection on virtually any cooling tower. These are general instructions, so some portions may not apply to your cooling tower.
When you’ve filled out the checklist, use the results to help plan your cooling tower repair and maintenance. Always refer to your tower’s user manual if you have specific questions about your cooling tower. Your Ernfx sales representative will be happy to help you with parts and service or to guide you toward a qualified service contractor.
COOLING TOWER SERVICES
We are a company with a vast cooling tower experience, providing complete systems from inlet to outlet, including design, engineering, supply and the construction of industrial cooling towers. 0ur cooling towers are installed in all major industries and power plants across the India and abroad. A team of experienced engineers, project managers, construction superintendents and craftsmen, combined with our financial strength, enable us to offer total solutions and undertake total responsibility.
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